Raspberry Pi Cases

by Barch Designs

Heatsink Cooling Design
Custom Logo Engraving
In Stock - Worldwide Shipping


Raspberry Pi 5 Case development has finished! Buy Now

April 5th, 2024: All 3 case styles are designed, tested, and are now for sale.
Buy a Raspberry Pi 5 Case Now

Raspberry Pi 5 Standard Case Raspberry Pi 5 Secure Case Raspberry Pi 5 Open Shield Case

Raspberry Pi 5 Case development progress

Jan 9th, 2024: I'm double checking the measurements of the componenets on the new Raspberry 5 boards and comparing them to the previous versions of my case. The RPi 5 boards are similar, however the 8GB and 4GB RAM chips are 0.008" different in height. I am natively developing the cases for the 8GB version, however the cases will fit either board by utilizing an 0.008" thick thermal pad sent with all cases to stick on the shorter 4Gb RAM chip if you are using that version. The thermal pillars will make contact with the 5 IC's on the PCB. Development is well under way and coming along nicely now. The next steps are to 3D print the prototype case to check the fit and then manufacturing a test aluminum case. A new tool for my shop this year is a proper thermal camera to check exactly how the heat dissipation is working. Stay tuned! Feel free to contact me with any questions or feature requests you may have. Thank you for all your emails coming in asking about the development of the new cases. I am humbled to know there is such a huge fan base and demand for my premium cases.

Raspberry Pi 5 case development Raspberry Pi 5 dimensions

Raspberry Pi 5 case development has begun!

Nov 25th, 2023: I just received the Raspberry Pi 5 4GB. Most of the ports are in the same location as the previous Pi and only the RJ45 and USB ports needs to be swapped around. The Wicked Aluminum cases will be in stock soon at Wicked Aluminum.

You may notice that Wicked Aluminum redirects to my OptimaTrays.com store front now. I have combined multiple store fronts into one to make it easier on me to manage all my products for sale in one place. Rest assured it's still me (Benjamin Barch) manufacturing them and always has been with my main business Barch Designs behind the scenes.

I'm excited to start developing cases and accesories for the new Raspberry Pi 5 board! Thank you for your loyalty over the years.
Raspberry Pi 5 Just Arrived

Confirmed to fit the Raspberry Pi 4 8GB

May 29, 2020: The Raspberry Pi 4 8GB RAM has been released and I received my 8GB version today. I checked it's size and fit in my RPi 4 Cases and it fits great. The RAM chip is physically the same size as the 1GB and 4GB versions. The Wicked Aluminum cases are in stock and ready to ship today at Wicked Aluminum.
Raspberry Pi 4 8GB

Raspberry Pi 4B Open Shield Case

August 17, 2019: The Raspberry Pi 4 Open Shield Case has been prototyped. I've been test fitting it tonight with a few Shields and HATs. This case continues to incorporate the heat dissipation design with heatsink pillars for the CPU, RAM, and USB chips. I am manufacturing these now and expect to have the listing done and stock ready to ship by Thursday at Wicked Aluminum.
Raspberry Pi 4 Open Shield Case Prototype Raspberry Pi 4 Open Shield Case Open Inside
Raspberry Pi 4 Open Shield Case with SenseHAT Raspberry Pi 4 Open Shield Case with Cirrus Logic Audio Card Raspberry Pi 4 Open Shield Case with HiFi Berry DiGi+ Raspberry Pi 4 Open Shield Case with Generic PoE Raspberry Pi 4 Open Shield Case with HiFi Berry
Raspberry Pi 4 Open Shield Case with Official PoE Raspberry Pi 4 Open Shield Case with Extra Headers Raspberry Pi 4 Open Shield Case PoE Hat Clears

Raspberry Pi 4B Customizable Case

August 14, 2019: The Raspberry Pi 4 Aluminum Customizable Case is ready. It just came off the CNC machine a few minutes ago. This case for a customer who needs only 1 USB 3.0 port, the RJ45, and the USB-C available, and all other ports closed off. It turned out great, and now you can get a Wicked Aluminum case configured however you need for your company or project.
Raspberry Pi 4 Customizable Case Ready


August 12, 2019: I'm working on a Customizable case now that will allow any port access to be closed off to the outside. For instance if you only want the USB-C and a USB stack open with everything else closed off. The 3D print is finished and fits good, next to make it in aluminum. After that case is ready I have an Open Shield case which many of you have been waiting for. It allows almost any HAT or Shield to be plugged in while still utilizing a full aluminum case that draws the heat away from the Raspberry Pi with direct contact on the IC's just like the other cases I make.

Raspberry Pi 4 Customizable Case working CAD Prototype Raspberry Pi 4 Customizable Case 3D Print Prototype Raspberry Pi 4 Customizable Case 3D Print opened Raspberry Pi 4 Customizable Case 3D Print done

Raspberry Pi 4B Standard and Secure Case

August 5, 2019: The Standard and Secure cases are in stock and ready to ship at WickedAluminum.com.
Raspberry Pi 4 Standard Case Raspberry Pi 4 Secure Case

July 24, 2019: I'm making some adjustments to the Raspberry Pi 4 Case tonight as I see the the first aluminum prototypes come off the CNC machine. I'm probably being too picky, but I'm excited as this is turning out to be the most beautiful case yet. It's awesome in form and function. I'll be changing the Pre-Order status to "In Stock" on Monday or Tuesday at Wicked Aluminum. Anyone who has already pre-ordered will see shipping and tracking info within 48 hours.
Raspberry Pi 4 Case Aluminum Prototype Angle 1 Raspberry Pi 4 Case Aluminum Prototype Angle 2 Raspberry Pi 4 Case Aluminum Prototype Angle 3

July 16, 2019
The Raspberry Pi 4 1GB and 4GB boards came in and I have a 3D printed design that will fit all 3 boards even though the RAM chips are different. In this video I talk about the features and design of my Raspberry Pi 4 Standard Case. I've opened up Pre-Orders for the case at Wicked Aluminum and I expect the first Aluminum Cases to be ready for shipping next week. Thanks to all of you for your input and encouragement to bring this new Wicked Aluminum Raspberry Pi 4 Case to fruition.


July 12, 2019
My Raspberry Pi 4B 2GB board came in. I've been working in CAD today and have designed the Standard Series case first. I'll be 3D printing a few cases over the weekend to get it just right before manufacturing in aluminum. I expect the first Wicked Aluminum cases to be available within a week if all goes smooth. I will be checking to make sure the case will also work with the 1GB and 4GB versions as soon as my boards arrive which should be next week.
Raspberry Pi 4B CAD Case Aluminum

June, 2019
Yes! I will be making cases for the Raspberry Pi 4 that was released today. What a surprise by the Raspberry Pi Foundation.

Contact me CustomerService@BarchDesigns.com with any questions.
For sale at www.WickedAluminum.com

September, 2018
Test fitting the Raspberry Pi 3B+ case to allow for just about any shield to be plugged in while still incorporating the heatsink design into the case for the Pi itself. It's called the "Open Shield" Case. It's a prototype 3D Print now, but soon to be aluminum. It fits good with a SenseHat.
Raspberry Pi 3B+ Case Aluminum Raspberry Pi 3B+ Case Aluminum Inside
Raspberry Pi 3B+ Open Shield Prototype Case Raspberry Pi 3B+ Open Shield Case with SenseHat
July, 2018
I'm getting a lot of requests to create an Odroid XU4 case in aluminum, so I have started development of it in CAD. Here I've highlighted where I'm creating aluminum pillars to contact the IC's.
Raspberry Pi 3B+ Case Aluminum
March, 2018
There is a new Raspberry Pi board release called the RPi 3B+. I'm working on an adapting an aluminum case to fit the new design. The bottom half of the case has not changed.
Raspberry Pi 3B+ Case Aluminum Bottoms
Jan 16th, 2017
Currently I'm modifying the 3D printer to have a heat bed. I've also started a Raspberry Pi Case that covers all the ports except the RJ45 and Micro USB. Here is the 3D print in process of the "No Access" Case. It fits the B+, 2 and 3 boards.
Raspberry Pi No Access Case 3D Print
Dec 27th, 2016
First test fit of the Raspberry Pi Zero Case needs a little adjusting. On a side note, I bought another 3D printer.
Pi Zero 3D Printed Case 1 Pi Zero 3D Printed Case 2
Dec 22nd, 2016
I've developed a Raspberry Pi Zero Case and am 3D printing the prototype now. Here are some CAD pictures in progress. If all goes well with the test fit I'll be making the first cases in aluminum soon.
Pi Zero Case Top CAD Pi Zero Case Bottom CAD
Oct 25th, 2016
The first production test samples are completed of the new Raspberry Pi Case for the Cirrus Logic Audio Card. They look fantastic!
Raspberry Pi Cirrus Logic Audio Card Aluminum Case View 1 Raspberry Pi Cirrus Logic Audio Card Aluminum Case View 2 Raspberry Pi Cirrus Logic Audio Card Aluminum Case View 3
Oct 14th, 2016
The 3D printed cases fit the HifiBerry DAC+ and Cirrus Logic Audio Card boards perfectly when installed with the Raspberry Pi. The heatsinks touch the right places while also avoiding PCB contacts. I'll be manufacturing a few test cases in aluminum next...
HifiBerry DAC+ Case Finished 3D print Cirrus Logic Audio Card Case Finished 3D print
Oct 11th, 2016
I've just finished a 3D print of the prototype for the Cirrus Logic Audio Card. Test fitting the 3D print with the boards and then manufacturing the first aluminum case this week.
Cirrus Logic Audio Card Case 3D Print
There are 3 sections to the case. The unique heatsink capability has been incorporated into the design within the middle section of the case. This means your Hi Fidelity Sound machine will run nice and cool when using a Barch Designs Case. I've also designed this case to fit the Raspberry Pi B+, 2, and 3.
HifiBerry DAC+ Case View 7 HifiBerry DAC+ Case View 2

The case top is a solid piece which allows for customizing it with your own logo or design...
CAD models of the case (fyi The HifiBerry and Cirrus Logic Boards I drew in Onshape are available in the public domain)
HifiBerry DAC+ Case View 1 HifiBerry DAC+ Case View 3 HifiBerry DAC+ Case View 4 HifiBerry DAC+ Case View 5 HifiBerry DAC+ Case View 6

Other cases we have developed!
Here we finished 3D printing a test fit for the Beagle Bone Black
Beagle Bone Black 3D print Test Fit 1 Beagle Bone Black 3D print Test Fit 2 Beagle Bone Black 3D print Test Fit 3



The Raspberry Pi B+ 2 3 case!
Now available at www.WickedAluminum.com

The case top is a solid piece which allows for customizing it with your own logo or design...
We are finished with prototyping the new Raspberry Pi 3 Aluminum Case and are now manufacturing full production of the Raspberry Pi 3 case.
Here are some pictures of previous designs in progress.
Raspberry Pi B+ Case SD Card Out Raspberry Pi B+ Case SD Card In Raspberry Pi B+ Case Prototype Complete 1
Raspberry Pi B+ Case Prototype Complete 1 Raspberry Pi B+ Case Bottom Half 1 Raspberry Pi B+ Case Bottom Half 2
Raspberry Pi B+ Case CAD RenderingTop Raspberry Pi B+ Case CAM in Progress Raspberry Pi B+ Case CAM in Progress 2

You can purchase our RPi B+/2 and RPi 3 case from one of our Authorized Resellers such as www.WickedAluminum.com


Raspberry Pi Case Top Raspberry Pi Case Everything Raspberry Pi sitting in Case Bottom

     The Raspberry Pi Case by Barch Designs is as awesome as it is functional. We manufacture the case from Solid Billet Aluminum which protects your Raspberry Pi from damage. The case is also a heatsink which keeps your Raspberry Pi running cool and giving you many years of trouble free operation. The case wraps around the Raspberry Pi's external ports giving it a unique and sleek look. The case is designed to be able to give access to all the external ports, as well as be able to easily see what LED's are on.

Raspberry Pi Case Top Skull Raspberry Pi Case Top Skull 3 Raspberry Pi Case Top Blank with LED Raspberry Pi Case LED Labels


     The case is Customizable. If you want a different logo or words on the case just email us customer_service@barchdesigns.com with what you want and attach any files we will need. We have great volume pricing on small production runs and can work with your company to customize the case.

Features:



WE SHIP WORLDWIDE!

You can purchase this case from one of our Authorized Resellers such as www.WickedAluminum.com



Description of Features


Raspberry Pi Case LED Engraving Raspberry Pi Case Fiber Optic LED 1 Raspberry Pi Case Fiber Optic LED 2 Raspberry Pi Case Fiber Optic LED 3

There are Fiber Optic cables that have been manufactured into the case. Each Fiber Optic cable is positioned directly above an LED. Labels are engraved next to each LED which allows you to see what activity is happening clearly..




Raspberry Pi Case Inside Top Raspberry Pi In Case Raspberry Pi Case Inside Bottom

The Raspberry Pi Case starts as two pieces of 6061 Aerospace Grade Aluminum which is milled on a CNC machine to exact tolerances. This allows just enough room for the Raspberry Pi to slide down into the case. Any bigger and the Pi would be loose and any smaller it would bind up.




Raspberry Pi Case Heat Sink Pillars Raspberry Pi Case Heat Sink Pillars with Thermal Paste Raspberry Pi Thermal Image

The Raspberry Pi Case comes with thermal paste (heat sink goop) to apply to the 3 pillars of aluminum which come into contact with the 3 heat emitting IC chips. This pulls the heat to the outside of the case working as a heat sink where the abundance of surface area allows the heat to escape easily keeping your Pi running nice and cool.




Raspberry Pi Case GPIO Access Raspberry Pi Case GPIO Slot Raspberry Pi Case GPIO Slot Top

The GPIO Port of the Raspberry Pi is easily accessed by plugging in the cable before the top of the case is screwed down. The slot that is milled into the top of the case allows the ribbon cable access to the outside.




Raspberry Pi Case SD Card Slot Raspberry Pi Case Power Slot

The SD Card Slot ensures your SD card slides into the right spot. We have enlarged the Power slot to allow all size cables to fit. Each manufacturer of cable seems to have their own size casing around the connector.




Raspberry Pi Case Bottom Install Holes

These are Mountable to a wall or desk by using #8 wood screws through the bottom 3 holes in the Raspberry Pi Case.




The Raspberry Pi Case comes with a 5 year warranty. If it breaks we will replace it Period! Feel free to email or call us with any questions. Our business is the business of making Billet Aluminum designs for consumer products and we stand behind our name. The quality and craftsmanship are unsurpassed. See more about our company at www.BarchDesigns.com

You can purchase this case from one of our Authorized Resellers such as www.WickedAluminum.com



Assembly of the Raspberry Pi Case

Raspberry Pi Case Assembly Step 2 Raspberry Pi Case Assembly Step 4 Raspberry Pi Case Assembly Step 5 Raspberry Pi Case Assembly Step 6
Inside the case is a sheet of plastic under the Neoprene which keeps the Raspberry Pi electrically insulated from the metal case. When the top and bottom half of the case are put together, the Neoprene Foam Rubber squishes to conform to the shape of the bottom of the circuit board which holds the Raspberry Pi snuggly in place while avoiding unnecessary pressure on the circuit board. You can see how the thermal paste for the pillars comes into contact with the IC chips on the board. You want just enough paste to cover the top of the chip fully without spilling over.




Everything Plugged In

Raspberry Pi Case Wired Up 1 Raspberry Pi Case Wired Up 2 Raspberry Pi Case Wired Up 3 Raspberry Pi Case Wired Up 4




How it looks Assembled

Raspberry Pi Case 1 Raspberry Pi Case 2 Raspberry Pi Case 3 Raspberry Pi Case 4




Custom Design Options

Raspberry Pi Case Custom Engraving Raspberry Pi Case Custom Slice Logo Raspberry Pi Case Custom Spider Raspberry Pi Case Custom Raspberry Logo Raspberry Pi Case Top Blank

We can engrave something different on your case. Here are some custom design examples we have done. If you would like to personalize your case with a different logo, name, or website please email customer_service@barchdesigns.com and let us know what you want.



WE SHIP WORLDWIDE!

You can purchase this case from one of our Authorized Resellers such as www.WickedAluminum.com